Automation Ultrasonic Machining
Ultrasonic Machining (USM) also called as ultrasonic vibration machining is a machining process in which material is removed from the surface of a part by low amplitude and high frequency vibration of a tool against surface of material in the presence of abrasive particles.
What is Automation Ultrasonic Machining ？
Rotary ultrasonic assisted machining is a mechanical type of non-traditional hybrid machining process that can be used to process a wide variety of new and difficult to machine materials including tough, hard and brittle, ceramics, composites and more. In rotary ultrasonic machining, the basic material removal phenomenon of ultrasonic machining is combined with traditional diamond grinding. removal phenomenon of ultrasonic machining is combined with traditional diamond grinding, resulting in higher material material removal rates, improved hole accuracy and superior surface finish.
Different models of connectors applied for various machine tools BT/HSK/ISO/CAT and etc.
·Virtually any hard and brittle material can be machined.
·Little heat is produced, Low macroscopic cutting force.
·Since the motion of the tool is up-and-down vibration rather than rotation as in traditional machining, the holes cut are not limited to circular shapes but can be any shape. Custom cutter tools can cut complicated shapes.
·Good surface finish and structural integrity is obtained with high efficiency.
Applicable of Automation Ultrasonic Machining
■ For finish machining of a wide range of materials, especially fragile and rigid materials. Milling with rotary milling cutters for machining flat surfaces, grooves, surfaces of various shapes (e.g. splines, gears, threads) and special surfaces of molds and dies.
■ For precision machining of any hard and brittle materials: especially for drilling, punching, cutting and engraving of glass, precious stones, porcelain, gemstones, semiconductors, ceramics and carbide.
■ Applications: Aerospace, shipbuilding, physical manufacturing enterprises, universities and colleges, scientific research institutions. Machinery and equipment remodeling industry.
1. Precision and ultra-precision machining test parts
2. 5-axis machining precision small parts
3. Medical Instrument Parts
4. Injection mold inserts for automotive parts
5. Impeller, turbine disk
6. Gear molds and parts
Ultrasonic Machining System HS-M20-W
■ Fast machining speed, easy and convenient machining;
■ High machining precision, good machining surface quality;
■ Tool wear is small, long service life;
■ Wide adaptability to the processing material;
■ Capable of machining hard materials such as boron carbide, silicon carbide and silicon nitride;
■ Small hole machining of hard and brittle materials such as quartz, glass, sapphire, etc.;
■ TInternal and external threading of brittle materials;
■ Complicated surfaces and regular round, square, tubular ultrasonic cutting processing;
Specifications
|
Frequency |
26kHz±8kHz |
|
Amplitude |
0-6μm |
|
CNC tool holder type |
BT30/BT40/HSK32E/HSK40E/IS20(customizable) |
|
Collet |
ER-16 |
|
Collet diameter range |
1-10mm |
|
Max. machine speed |
≤24000rpm |
|
Radial runout of spindle |
≤0.01mm |
|
Speed for tool holder |
3000-30000rpm |
|
Radial runout of tool holder |
≤0.005mm |
|
Power |
500W（power adjustable） |
Ultrasonic Machining System HS-M20
■ Small cutting force, about 1/3-1/10 of the cutting force of ordinary tools;
■ The cutting temperature is low, and the workpiece is kept at room temperature;
■ No accumulation of chip tumors, small deformation of the workpiece, no burr;
■ Low roughness of cutting surface, close to the theoretical roughness value;
■ "Rigidification" of the processed parts, i.e. compared with ordinary cutting, it is equivalent to the improvement of workpiece rigidity;
■ Stable machining process, can effectively eliminate chatter;
■ The machined surface is in a state of compressive stress, the fatigue strength of the parts, wear resistance, corrosion resistance is high;
■ Some workpieces are quasi-reflective effect on the surface after cutting.
Specifications
|
Frequency |
20kHz |
|
Amplitude |
10μm or more |
|
CNC tool holder type |
BT30/BT40/HSK32E/HSK40E/IS20(customizable) |
|
Collet |
ER-16 |
|
Collet diameter range |
1-13mm |
|
Rotation speed |
≤7000rpm |
|
Power |
500W（power adjustable） |
|
Carbide Drill Bits |
Φ2/Φ3/Φ4/Φ5/Φ6mm |
|
milling head |
Φ50 |
Hangzhou Morning Precision Manufacture Co., Ltd. is a leading company specializing in ultrasonic technology solutions. With our headquarters located in Hangzhou, China, we have established ourselves as a trusted manufacturer and supplier of ultrasonic cutting machines, sewing machines, welding machines, and components. At Altrasonic, we are committed to providing innovative and high-quality products to meet the diverse needs of our customers. Our ultrasonic solutions are widely used in industries such as automotive, food processing, medical, clothing fabric processing, packaging, and more. With a team of highly skilled professionals and engineers, we strive to deliver cutting-edge technology and exceptional customer service. We take pride in our state-of-the-art manufacturing facilities equipped with imported CNC machining centers to ensure precision and efficiency in our production processes. As a company dedicated to continuous improvement and innovation, we have obtained numerous technical patents and certifications including ISO9001 quality management system certification and CE certificate. These achievements reflect our commitment to delivering reliable and superior products that meet international standards. At Altrasonic, we value the importance of customer satisfaction. Our dedicated team is available 24/7 to provide prompt assistance and support to our valued customers worldwide. We believe in building long-term partnerships based on trust, reliability, and mutual success. Thank you for considering Hangzhou Morning Precision Manufacture Co., Ltd. as your trusted partner for ultrasonic technology solutions. We look forward to serving you with our expertise and providing you with the most effective ultrasonic solutions for your specific needs.
