Ultrasonic Plastic Welding Machine
This BRAND NEW type of Ultrasonic Welding Machine was reserched and developed for more than 2 years by our company. it adopts high performance tamper-proof microprocessor, realizing the electronic control, welding manage all control parameters by microcomputer, frequency control system, intelligent discharge the inconvenience of manual FM, sonic overload automatic detection, when the real track best resonance point, vibration group keep in low temperature, welding head temperature increase while the frequency will change accordingly, the machine automatically adjustment make it running more stable.
ULTRASONIC WELDING MACHINE
Ultrasonic welding machine by ALTRASONIC TECHNOLOGY is perfect for welding, cutting and punching termoplastics, non-wovens and textiles. Whether for extremely small parts or very large applications. Ultrasonic Plastic Welding Machine can be easily customized to fit the exact specifications of the parts being welded. The parts are sandwiched between a fixed shaped nest (anvil) and a sonotrode (horn) connected to a transducer, and a 15~40 kHz frequency vibration is emitted. When welding plastics, the interface of the two parts is specially designed to concentrate the melting process. One of the materials usually has a spiked energy director which contacts the second plastic part. The ultrasonic energy melts the point contact between the parts, creating a joint. This process is a good automated alternative to glue, screws or snap-fit designs.
ULTRASONIC TECHNOLOGY
Welding
Classic welding of two plastic components using an energy director
Reforming/staking
Staking a component made from a different material to a thermoplastic (reforming).
Spot welding
The point of the sonotrode penetrates through the upper plate into the lower plate and so plasticizes the plastic in both components. The resulting melt partly collects in the joint and produces a spot weld.
Inserting
Inserting threaded inserts into plastic components.
TYPICAL AREAS of APPLICATION
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Regular section:
Steam iron, water dispenser plastic plate, TV set shell, transparent panel of the radio, shaker, portable fluorescent lamp cover, plastic frame of the juicer, vacuum cleaner parts, razor shell, TV set shell screws fixed seat, mosquito reduction lamp shell, washing machine dehydration tank, 3-inch floppy disk, USB connectors, calculator, electronic watch, cell phone shell, setter, switch and socket, pre-paid water meter meter, bluetooth earphone, injection molding parts vibration drop, toy pacifier, ball player card rating card box, ink cartridges, folders, business card holders, photo albums, keychains, plastic lighters, toothpick cases, luggage, seat-sealed containers, hollow plate boxes, lipstick shells, cell phone chargers, power adapters, communication equipment nuts buried, consumables plastic parts, tape, toner cartridges, printer parts, fax machine parts, medical consumables, etc.
Automotive section:
Welding of wheel arch cover, welding of headlamp lenses, wheelhouse or underfloor panelling, welding of supports, e.g. for parking sensors, headlamp washing system, side marker lamps or trailer couplings, welding of textile inserts, rear parcel shelves, suspension rails in door panelling, welding or riveting of instrument clusters, airbag covers or door panelling etc.
>> Riveting, flanging, seam welding and spot welding thermoplastics
>> Cut’n’seal processes for textiles, fleeces and foils
>> Embedding metal parts
Ultrasonic Welding Machine Types
HS-W1526-A,HS-W1536-A,HS-W2020-A,HS-W2030-A
Features:
■ 10" Industrial computer
■ Pneumatic height adjustment
■ Real-time frequency auto-tracking display
■ Welding mode: time, energy, distance
■ Amplitude step function
■ Automatic amplitude compensation
■ Mold impedance analysis & protection
■ Overload protections
■ Real-time curves: power, frequency, energy, pressure
■ Quality management (time and energy inter-checking)
■ Welding records (operating statistics)
■ Powerful, high quality, high welding stability12
Specifications:
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Frequency |
15kHz |
20kHz |
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Power |
2600W/3600W |
2000W/3000W |
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Voltage |
220V |
220V |
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Welding time |
0.01-9.99s |
0.01-9.99s |
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Air supply |
0.2-0.8MPa |
0.2-0.8MPa |
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Drive method |
Cylinder drive |
Cylinder drive |
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Welding stroke |
85-125mm |
85-125mm |
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Weight |
125kg |
125kg |
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Size (L*W*H) |
850*420*1200mm |
850*420*1200mm |
HS-W1526-B,HS-W1536-B,HS-W2020-B，HS-W2030-B，HS-W3510-B，HS-W3512-B
Features:
■ 4.3" Industrial computer
■ Electric height adjustment
■ Real-time frequency auto-tracking display
■ Welding mode: time, energy
■ Amplitude step function
■ Automatic amplitude compensation
■ Mold impedance analysis & protection
■ Overload protections
■ Quality management (time and energy inter-checking)
■ Welding records (operating statistics)
■ Powerful, high quality, high welding stability
Specifications:
|
Frequency |
15kHz |
20kHz |
35kHz |
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Power |
2600W/3600W |
2000W/3000W |
1000W/1200W |
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Voltage |
220V |
220V |
220V |
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Welding time |
0.01-9.99s |
0.01-9.99s |
0.01-9.99s |
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Air supply |
0.3-1MPa |
0.3-1MPa |
0.3-1MPa |
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Drive method |
Cylinder drive |
Cylinder drive |
Cylinder drive |
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Welding stroke |
75-125mm |
75-125mm |
75-125mm |
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Weight |
85kg |
85kg |
50kg |
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Size (L*W*H) |
580*420*1200mm |
580*420*1200mm |
500*320*800mm |
HS-W3010-C,HS-W3012-C,HS-W3510-C,HS-W3512-C,HS-W4010-C,HS-W4012-C
Featuers:
■ Real-time frequency auto-tracking display
■ Welding mode: time, energy
■ Amplitude step function
■ Automatic amplitude compensation
■ Mold impedance analysis & protection
■ Overload protections
■ Quality management (time and energy inter-checking)
■ Welding records (operating statistics)
■ Powerful, high quality, high welding stability
Specifications:
|
Frequency |
30kHz |
35kHz |
40kHz |
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Power |
1000W/1200W |
1000W/1200W |
1000W/1200W |
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Voltage |
220V |
220V |
220V |
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Welding time |
0.01-9.99s |
0.01-9.99s |
0.01-9.99s |
|
Air supply |
0.2-0.8MPa |
0.2-0.8MPa |
0.2-0.8MPa |
|
Drive method |
Cylinder drive |
Cylinder drive |
Cylinder drive |
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Welding stroke |
50-100mm |
50-100mm |
50-100mm |
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Weight |
50kg |
50kg |
50kg |
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Size (L*W*H) |
500*320*800mm |
500*320*800mm |
500*320*800mm |
HS-W1542-D,HS-W1560-D
Featuers:
■ Touch screen parameter adjustment, all parameters are adjusted on the machine screen, management password protection
■ Self-contained time and energy two welding modes, two welding modes can be switched at will
■ Quality control function, can record 500,000 sets of welding data, including welding time, welding energy, real-time frequency, data can be exported
■ Data monitoring function, each welding data if out of the set range, the machine beeping alarm, touch screen data display “NG”, normal work shows “OK”
■ Can be connected to other auxiliary tools, such as PLC application automation system devices, at the same time can be added to the alarm system, bad or suspected parts exceeded the set upper and lower limits of the alarm prompts.
Specifications:
|
Frequency |
15kHz |
15kHz |
|
Power |
4200W |
6000W |
|
Voltage |
220V |
220V |
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Welding time |
0.01-9.99s |
0.01-9.99s |
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Air supply |
0.2-0.8MPa |
0.2-0.8MPa |
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Operating modes |
Auto/Manual |
Auto/Manual |
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Welding area |
Φ200 |
Φ280 |
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Weight |
220kg |
220kg |
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Size (L*W*H) |
750*880*2000mm |
750*880*2000mm |
Analysis of Thermoplastic Material in Ultrasonic Welding
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● EXCELENT ▲GOOD ■ DIFFERENCE |
ABS |
ACETAL |
ACRTILICS |
CELLULOSICS |
CYCOLOY-800 |
COYCOVIN |
KYDEX |
NORYL |
PC |
PE |
PP |
PS |
POLYSULFONE |
PVC |
SAN |
POYESTER |
XT-POLYMER |
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