Ultrasonic Sealing Machine

Ultrasonic systems being frequently utilized have many advantages on semi products of synthetic textile and technical textile. First of all, sewing – cutting process can be accomplished under high speeds and rate of losses can be minimized. Also the sealing is waterproof, suitable for all kinds of thermoplastic materials, include Nylon,PVC,PU fabric and also non-woven fabrics.

Ultrasonic Sealing Machine

Ultrasonic Sewing Machine combines the advantages of ultrasonic welding with sewing technology. It is suitable for stitching synthetic woven and nonwoven materials. The ultrasonic vibration seals the cutting edge, preventing fraying and ensuring a high-quality finish. This technology is fast, clean, and eliminates the need for consumables like glues, fasteners, and thread. It is a stable and repeatable process that does not require pre-heating. The laminated materials offer softness and meet requirements for comfort and functionality. Whether it's cutting, welding, sealing, embossing, or punching, there are endless possibilities for seam designs. At ALTRASONIC TECHNOLOGY, you can find the right device and receive expert advice.

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TYPICAL FIELD of APPLICATION

 

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Technical section

Filter bags, health care articles, medical mattresses and pillows, needle felts, operations sheets, foils, bullet proof vests, blinds and awnings, pleated filter, shower curtains, spacer fabrics, seat covers, MBR-modules and many more.

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Garment section

Outdoor garment, protective clothing, bras, lingerie, medical garment & drapes, softshell, sport garments, clean-room garments and many more.

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Automotive section

 Vehicle interior and insulation item, protective car covers, sunshades and many more.

 Features Of Ultrasonic Sealing Machine

 

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Ultrasonic Sewing Machine HS-WS35-A

 

■ The work method of seamless sewing part is completely imitating traditional sewing machine. The biggest characteristic is the ultrasonic transmit horn work direction is same with the sewed cloth. Which will make the sewed point of the cloth are even, flat and fastness. Through suitable design, it can reach perfect sewing effectiveness.

■ The working principle is the use of high-frequency oscillation of the welding head, so that the working material molecules generate frictional moments to reach the plastic melting point, thereby completing the rapid dissolution of solid materials and completing welding. The joint strength is close to one piece of material, so as long as the mating surface of the product is designed to match, there is no problem with complete sealing.

■ No lines, glue and other consumables can quickly stitch, stitch and cut synthetic fibers.

■ Fast and effective, 4 times faster than the traditional sewing machine, 10 times the bonding method.

■ Fundamentally reduce the wear of seams and stitches.

■ More effective than the sewing machine, hot melt and bonding equipment.

■ The sewed points of the cloth are flat, perfect sewing effect. LCD screen indication, higher precision and small step size.

Specifications 

Frequency

35kHz

Rated Power

1000W

Welding width

1-10mm

Welding speed

0-20m/min

Working air pressure

3-4kg/cm2

Power Consumption

AC220V 50/60HZ

Gross weight

209kgs

Exterior dimensions(L*W*H)

1300*300*1100mm

 

Ultrasonic Sewing Machine HS-WS35-B

 

■ Imported steel, not hot, stable performance, to ensure the stability of the quality of the fabric welding, improve productivity and reduce production costs.

■ 360 ° with turning operation, easy to operate, no wave, good vibration, stable, fast welding speed, high intensity.

■ Touch screen control, machine settings can be input / change on the LCD monitor

■ Cutting edge, sewing, hollowing, opening, molding, multiple functions as a whole.

■ Easy to change the flower wheel, can be customized according to the customer's requirements of the pattern.

■ Simple operation and easy maintenance.

■ Double-Wheels Fast ultrasonic mask edge pressing sewing machine uses ultrasonic vibration and circular rotating roller to weld the textile. The fusion operation of textile and tape is relatively simple and can complete small-scale work. Ultrasonic sewing equipment sewing fabric surface, with no pinholes, waterproof, wear-resistant, elastic pleats and strengthen the breathable function and save the characteristics of sutures.

■ Ultrasonic double-roller sewing equipment greatly improves the sewing accuracy, and ultrasonic sewing technology has been widely used in clothing sewing fields.

Specifications

Frequency

35kHz

Power

1000W

Welding width

1-10mm

Welding speed

0-20m/min

Tighten pressure

0.35-0.5Mpa

Power Consumption

AC220V 50/60HZ

Gross weight

130kgs

Exterior dimensions(L*W*H)

1200*500*1300mm

 

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Ultrasonic Lace Machine HS-WL20-A

 

■ The welding head of the flower wheel of ultrasonic lace machine is made of special alloy steel material and has the characteristics of abrasion resistance and long service life after special heat treatment.

■ Lace machine operation without preheating can be continuous processing, fast, mass production, corner, processing without smoke, spark, do not harm the cloth edge.

■ Ultrasonic lace machine stitching machine easy to operate, easy to understand, ordinary workers can operate on the machine.

■ 20KHZ low noise ultrasonic wave is used to prevent noise interference.

■ Ultrasonic lace machine will be stitched all kinds of cloth directly, at the same time for cutting, hole, printing, so that the product once forming, no raw edge, no loose mouth.

■ Ultrasonic lace machine using ultrasonic directly in all kinds of materials for packing edge, stamping, pressing all kinds of graphics, according to different fabrics, thickness of the adjustment of power.

■ Can be added color paper, gold Bo paper, pressure can reach the printing color, hot stamping function.

Specifications

Frequency

20kHz

Power

2000W

Generator

Digtal

Sonotrode

Steel

Seam speed

0-20m/min

Power supply

AC220V 50/60HZ

Gross weight

130kg

Size(L*W*H)

1260*600*1320mm

Ultrasonic Lace Machine HS-WL20-B

 

■ Low working noise, no need for needle and thread, saving cost and avoid needle breakage.

■ The flower wheel structure is reasonable, the alignment and point alignment are more intuitive in the use and operation, and the good visibility greatly improves the yield.

■ There are many kinds of pattern patterns and high interchangeability. Various shapes, curves, etc. can be processed only by changing wheels (designs can be provided according to customer requirements). When welding or trimming, no smoke or sparks are emitted. The danger of high frequency, hot seam and air pollution are eliminated. The flower wheel has a long life and high accuracy.

■ Four times the speed of ordinary sewing machines, easy to operate.

■ Applicable materials: chemical fiber fabrics, artificial leather, non-woven fabrics, spray adhesive cotton, thermoplastic films, chemical plastic sheets, etc.

■ Application examples: suitable for making lace clothing, ribbons, decorative products, handkerchiefs, tablecloths, curtains, bedspreads, pillowcases, quilt covers, tents, raincoats, disposable surgical gowns and hats, nonwoven masks, nonwovens and so on.

Specifications

Frequency

20kHz

Power

2000W

Generator

Digtal

Sonotrode

Steel

Seam speed

0-20m/min

Power supply

AC220V 50/60HZ

Weight

90kg

Size(L*W*H)

1200*600*1200mm

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Ultrasonic Sealing & Cutting Machine HS-SC28/HS-SC20

 

■ Cutting freely, automatic press cloth, sealing effect is great, no burrs.

■ Can be retrofitted to existing fabric breakers for more cost savings.

■ Fast and efficient sealing and cutting performance.

■ Roller-type cutting blade, cutting more smoothly, faster, and continuous work.

■ Analog generator, mature technology.

■ Can be connected with external control switch.

■ No need for sharp blades, No need to exert a lot of pressure.

■ Can be installed on automatic machine tools.

■ Different styles can be customized according to needs.

■ The ultrasonic part of the ultrasonic sealing and cutting machine is divided into two major components: ultrasonic generator and ultrasonic transducer system.

■ Applications: Garment, textile, leather, plastic leather, and other industries used to cut cotton, hemp, synthetic leather silk, knitting and other raw materials, but also can cut carpet, towels, bed sheets, plastic film and other materials.

Specifications

Frequency

28kHz

20kHz

Power

500W

1500W

Cutting thickness

0-0.5cm

0-1cm

Material of horn

Steel

Steel

Operating speed

5-6m/min

10-12m/min

Power supply

AC220V 50/60HZ

AC220V 50/60HZ

Weight

15kg

20kg

Size(L*W*H)

390*470*260mm

390*470*260mm

Ultrasonic Accessories

 

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Ultrasonic Rotary Sealing System
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Ultrasonic Part for Ultrasonic Lace Machine
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Rollers(Accept customization

COMPANY PROFILE

 

 

Hangzhou Morning Precision Manufacture Co., Ltd. is a leading company specializing in ultrasonic technology solutions. With our headquarters located in Hangzhou, China, we have established ourselves as a trusted manufacturer and supplier of ultrasonic cutting machines, sewing machines, welding machines, and components.

 

At Altrasonic, we are committed to providing innovative and high-quality products to meet the diverse needs of our customers. Our ultrasonic solutions are widely used in industries such as automotive, food processing, medical, clothing fabric processing, packaging, and more.

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With a team of highly skilled professionals and engineers, we strive to deliver cutting-edge technology and exceptional customer service. We take pride in our state-of-the-art manufacturing facilities equipped with imported CNC machining centers to ensure precision and efficiency in our production processes.

 

As a company dedicated to continuous improvement and innovation, we have obtained numerous technical patents and certifications including ISO9001 quality management system certification and CE certificate. These achievements reflect our commitment to delivering reliable and superior products that meet international standards.

 

At Altrasonic, we value the importance of customer satisfaction. Our dedicated team is available 24/7 to provide prompt assistance and support to our valued customers worldwide. We believe in building long-term partnerships based on trust, reliability, and mutual success.

 

Thank you for considering Hangzhou Morning Precision Manufacture Co., Ltd. as your trusted partner for ultrasonic technology solutions. We look forward to serving you with our expertise and providing you with the most effective ultrasonic solutions for your specific needs.

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Established in 1990s, we're now known as one of leading ultrasonic sealing machine manufacturers and suppliers. If you're interested in ultrasonic sealing machine, welcome to contact our factory in China.

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