Automation Ultrasonic Cutting Machine
A sharp cutting edge, which is difficult for water-jet or laser cutting, can be easily performed by our ultrasonic cutters. The sharpness of Ultrasonic Cutters differs according to various combinations of oscillator, transducer, and blade. Because of abundant experience, our company prepares combinations suitable for various materials. Since we can select the model most suitable for your cutting work, we ask that you confirm the sharpness of the selected model by test cutting first.
What is ULTRASONIC CUTTING SYSTEM ?
Ultrasonic cutting knife, also known as ultrasonic cutter, is a kind of ultrasonic equipment specialized in cutting, which is one of the important disciplines of ultrasonic applications. The principle of ultrasonic cutting is completely different from cutting in the traditional sense. Ultrasonic cutting is to use the energy of the ultrasonic transducer to melt the local heating of the material to be cut, so as to achieve the purpose of cutting the material. Therefore, ultrasonic cutting does not require a sharp edge, nor does it require a lot of pressure, which will not cause chipping and breakage of the cut material.
At the same time, because the cutting knife is doing ultrasonic vibration, the friction resistance is particularly small, the cut material is not easy to stick to the blade. This is particularly effective for viscous and elastic materials, frozen materials, such as food, rubber, etc., or inconvenient to add pressure to the object cutting. Another great advantage of ultrasonic cutting is that it has a fusing effect on the cutting area at the same time as it cuts, and the cutting area is perfectly sealed without causing the textile material to fly. The use of ultrasonic cutting knife can also be extended, such as digging holes, shovel digging, scraping paint, engraving and so on.
Application Of Ultrasonic Cutting Machine
In recent years, ultrasonic cutting has been widely used in automotive plastic parts and rubber industry. Ultrasonic cutter can precisely cut automotive plastic nozzle parts, rubber, thermoplastic film, all kinds of hot melting materials. It includes not only handheld devices, but also various systems integrated into automated machines. The advantages of ultrasonic vibration cutter are: accurate cutting, non-pressure cutting (which can avoid the deformation of soft cutting), welding while cutting the edges of specific materials, fast cutting speed and obvious reduction of cleaning costs.
Ultrasonic food cutting technology goes beyondthe limits of conventional cutting systems by utilizinga vibrating blade as opposed to a static bladeThe vibrations create an almost frictionless cuttingsurface, providing neater cuts, faster processingminimal waste, longer blade life and less downtime.And, unlike traditional blades, which can clog whencutting sticky foodstuffs such as caramel or fatreplacement products, ultrasonic systems keepcutting cleanly and can eliminate the use ofrelease agents.It is suitable for cutting most food products. It can easily achieve precise cutting of products such as bread, cakes, cheese, frozen foods, etc. It is also suitable for cream multi-layer cakes, sandwich mousse cakes, steamed sandwich cakes, Napoleon, Swiss rolls, Brownies, Tiramisu, Cheese, Ham sandwiches and other baked goods.
Material:
Features Of Automation Ultrasonic Cutting Machine
Ultrasonic Plastic Cutting System HS-C30
■ No sharp blade and great cutting are required
■ No edge collapse and damage will be caused to the material
■ Easy for operating, easy for installation
■ The cut part will not be destroyed , smooth edge
■ The blade can be replaced, self-cleaning
■ Amplitude step function
■ Digital generator with visible parameters
■ The cutting edge has fusion effect
■ Automatic frequency tracking and tuning, overload protections
■ Can be connected to external control equipment
■ Manual and automatic installation can be replaced at wi
Specifications
|
Frequency |
30kHz |
|
Power |
1000w |
|
Voltage |
220V/110V |
|
Cutting thickness |
Maximum 7 mm |
|
Cutting blade |
Single-edged or Double-edged |
|
Material of blade |
Titanium alloy |
|
Generator |
Digital |
|
Weight |
10kg |
|
Size (L*W*H) |
470*180*100mm |
Ultrasonic Plastic Cutting System HS-C35
■ No sharp blade and great cutting are required
■ No edge collapse and damage will be caused to the material
■ Easy for operating, easy for installation
■ The cut part will not be destroyed , smooth edge
■ One-piece head design for high strength
■ Amplitude step function
■ Digital generator with visible parameters
■ The cutting edge has fusion effect
■ Automatic frequency tracking and tuning, overload protections
■ Can be connected to external control equipment
■ Manual and automatic installation can be replaced at will
Specifications
|
Frequency |
35kHz |
|
Power |
1200w |
|
Voltage |
220V/110V |
|
Cutting thickness |
Maximum 10 mm |
|
Cutting blade |
Double-edged |
|
Material of blade |
Titanium alloy |
|
Generator |
Digital |
|
Weight |
10kg |
|
Size (L*W*H) |
470*180*100mm |
Ultrasonic Plastic Cutting System HS-C40-A
■ Blade can be replaced,improveproductivity,save cost
■ Light weight, reducing machining fatigue
■ Complex, precise cuts with a light touch
■ Large output amplitude for easier cutting
■ High cutting precision, good cutting surface finish
■ Air-cooling device to ensure that the handle does not get hot during continuous operation
■ Manual and machine installation can be replaced at will
■ Can be connected to external control equipment
■ Appppliance: Natural fber, Synthetic fber, all kinds of chemical fber cloth, Thin plastic products, such as plastic flm, Mobile phone shell, Paper, Base flm,Rubber,Silica gel, ABS, PP, PE (thickness less than 2mm), etc.
Specifications
|
Frequency |
40kHz |
|
Power |
100W |
|
Voltage |
220V/110V |
|
Shell material |
Aluminum |
|
Generator |
Analog generator |
|
Generator size |
265*156*170mm (L*W*H) |
|
Cutter size |
Φ32*170mm |
|
Generator weight |
3.6kg |
|
Cutter weight |
0.2kg |
Ultrasonic Plastic Cutting System HS-C40-B
■ 40,000 high frequency vibrations per second
■ Portable design, light and easy to carry
■ Adjustable gears, can switch gears according to different cutting materials
■ Handheld design, skin-like treatment of the shell for a more comfortable grip
■ Lightweight and suitable for personal use, studios, workshops and dental clinics.
■ Printed circuit boards, glass fiber boards, natural fibers, synthetic fibers, all forms of paper and film, rubber, silicone, ABS, PC, PP, PE and other plastic materials, etc.
Specifications
|
Frequency |
40kHz |
|
Power |
30W |
|
Operating Voltage |
220V 50hz |
|
Mainframe Voltage |
12V/6A |
|
Mainframe size |
19.5*11*3.9mm |
|
Cutter Size |
Φ28*142mm |
|
Blade stroke |
25*4*0.4mm |
|
Weight |
1480g |
|
Size (L*W*H) |
29*20*8.6mm |
Ultrasonic Plastic Cutting System HS-C60
■ 60,000 high frequency vibrations per second
■ One-piece blade design for high strength
■ Light weight, reducing machining fatigue
■ Automatic frequency search, overload protection
■ Large output amplitude for easier cutting
■ High cutting precision, good cutting surface finish
■ Can be connected to external control equipment
■ Manual and automatic installation can be replaced at will
■ Appppliance: Natural fber, Synthetic fber, all kinds of chemical fber cloth, Thin plastic products, such as plastic flm, Mobile phone shell, Paper, Base flm, Rubber, Silica gel, ABS, PP, PE (thickness less than 2mm), etc.
Specifications
|
Frequency |
60kHz |
|
Power |
200W |
|
Voltage |
220V/110V |
|
Shell material |
Aluminum |
|
Generator |
Digital generator |
|
Generator size |
255*255*130mm (L*W*H) |
|
Cutter size |
Φ32*180mm |
|
Generator weight |
3kg |
|
Cutter weight |
0.2kg |
Ultrasonic Rubber Cutting System HS-CR20
■ Can be installed on automated machines
■ The cutting length of the blade can be adjusted
■ Analog generator, mature technology, high cost performance
■ Repeat Cut - Blade output is monitored by a closed loop circuit to provide consistent cutting results.
■ Dry - no need for lubrication, the ultrasonic rubber cutter vibrates 20,000 times per second (depending on the application), so the cutter head can smoothly pass through the rubber.
■ Low Energy Consumption - The cutter head vibrates only while cutting, requiring about 100 watts or less in typical thin material applications
■ Easy to integrate into automation - Ultrasonic rubber cutting process is very simple and can be upgraded into existing mechanical structures or installed in new equipment
Specifications
|
Frequency |
20kHz |
|
Power |
2000W |
|
Voltage |
AC110-240V, 50/60Hz |
|
Generator |
Analog |
|
Power controller |
Pulse or Continuous |
|
Material of cutting blade |
Titanium Alloy |
|
Accessories |
Foot switch, additional blade |
|
Application |
Rubber, thermoplastics |
|
Size (L*W*H) |
420*320*200mm |
Ultrasonic Rubber Cutting System HS-CR40
■ Large cutting thickness range
■ No need to apply a lot of external force
■ Fast cutting speed, smooth cutting surface
■ Wide range of applications
■ Portable design, easy to operate, easy to install
Mold impedance analysis & protection
■ The ultrasonic rubber cutter vibrates 40,000 times per second (depending on the application), so the cutter head can smoothly pass through the rubber.
■ Easy to integrate into automation - can be upgraded into existing mechanical structures or installed in new equipmen
Specifications
|
Frequency |
40kHz |
|
Power |
800W |
|
Voltage |
AC110-240V,50/60Hz |
|
Power controller |
Pulse or Continuous |
|
Material of cutting |
Aluminum alloy, stainless steel, titanium alloy, alloy steel |
|
Accessories |
Foot switch, additional blade |
|
Cooling Device |
Compressed air mouth can be installed |
|
Cable length |
2M or customized |
|
Weight |
15kg |
Ultrasonic Food Cutting System HS-C20
■ Non-stick knife for food: Ultrasonic cutting equipment has an automatic cleaning function that reduces cleaning time by 70% to 90% compared to traditional cutting systems.
■ Ensures neat, smooth, and non-deformed cuts, enhancing the appearance and value of the product. (Provides a good cutting surface).
■ The blade is made of titanium alloy material, which is long-lasting and durable.
■ Keeps continuous cutting without stopping during the cutting process, further increasing productivity.
■ It can easily cut pastry materials or products that are difficult to cut using common cutting methods, and the cutting surface is neat and smooth, making the application more widely.
■ Suitable for automated assembly line, do not have to make a lot of changes to the original line, saving production costs.
Specifications
|
Frequency |
20kHz |
20kHz |
|
Power |
1000W |
2000W |
|
Voltage |
AC110-240V,50/60Hz |
AC110-240V,50/60Hz |
|
Type |
Semi-wavelength |
Full Wavelength |
|
Length of Blade |
150/255/305mm |
300mm |
|
Effective cut height |
80mm |
118mm |
|
Material of Blade |
Food Grade Titanium |
Food Grade Titanium |
|
Generator |
Digital, Auto-tuning |
Digital; Auto-tuning |
|
Weight |
18kg |
15kg |
COMPANY PROFILE
Hangzhou Morning Precision Manufacture Co., Ltd. is a leading company specializing in ultrasonic technology solutions. With our headquarters located in Hangzhou, China, we have established ourselves as a trusted manufacturer and supplier of ultrasonic cutting machines, sewing machines, welding machines, and components.
At Altrasonic, we are committed to providing innovative and high-quality products to meet the diverse needs of our customers. Our ultrasonic solutions are widely used in industries such as automotive, food processing, medical, clothing fabric processing, packaging, and more.
With a team of highly skilled professionals and engineers, we strive to deliver cutting-edge technology and exceptional customer service. We take pride in our state-of-the-art manufacturing facilities equipped with imported CNC machining centers to ensure precision and efficiency in our production processes.
As a company dedicated to continuous improvement and innovation, we have obtained numerous technical patents and certifications including ISO9001 quality management system certification and CE certificate. These achievements reflect our commitment to delivering reliable and superior products that meet international standards.
At Altrasonic, we value the importance of customer satisfaction. Our dedicated team is available 24/7 to provide prompt assistance and support to our valued customers worldwide. We believe in building long-term partnerships based on trust, reliability, and mutual success.
Thank you for considering Hangzhou Morning Precision Manufacture Co., Ltd. as your trusted partner for ultrasonic technology solutions. We look forward to serving you with our expertise and providing you with the most effective ultrasonic solutions for your specific needs.