Steel Ultrasonic Horn For 15kHz 20kHz Ultrasonic Welding System
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Steel Ultrasonic Horn For 15kHz 20kHz Ultrasonic Welding System

Ultrasonic welding horn is a crucial component used in ultrasonic welding processes. It is responsible for transmitting ultrasonic vibrations to the workpiece, creating a strong and reliable bond between two pieces of material.
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Product Introduction

 

Steel Ultrasonic Horn For 15kHz 20kHz Ultrasonic Welding System

 

 

 

Specification

 

Frequency(kHz) Size(mm)
15 110*25
160*25
200*25
240*25
250*25
260*25
270*25
300*25
350*25
400*25
customizable
20 110*20
80*20
90*20
153*20
200*20
210*20
250*20
customizable

 

 

Description

 

The sonotrode consists of a cylindrical body with a tapered or flat tip. The tip is in direct contact with the parts being welded, and its shape can vary depending on the specific application and material being welded.

 

 

Advantages

 

  • Versatility
  • High Efficiency
  • Easy Integration
  • Cost-effective
  • Precise and Reliable
  • No Heat Generation
  • Environmentally Friendly

 

 

Precautions for Ultrasonic Welding Horn

 

1. Proper Maintenance: Ultrasonic welding horns should be regularly inspected for any signs of wear, damage, or buildup of debris. These should be repaired or cleaned as necessary to ensure optimal performance.

 

2. Compatibility: Ensure that the ultrasonic welding horn is compatible with the specific materials being welded. Different materials may require different horn designs and frequencies.

 

3. Correct Alignment: Proper alignment of the ultrasonic welding horn is crucial for achieving strong and consistent welds. Make sure the horn is aligned with the weld surface and the pressure is evenly distributed.

 

4. Avoid Overloading: Do not exceed the recommended load limits for the ultrasonic welding horn. Overloading can result in reduced performance, premature wear, or even damage to the horn.

 

5. Temperature Control: Maintain proper temperature control during ultrasonic welding to prevent overheating of the horn. Excessive heat can cause deformation or degradation of the horn material.

 

6. Avoid Contamination: Keep the ultrasonic welding horn free from contamination such as dirt, grease, or other foreign substances. These can affect the frictional heat generated during welding and lead to poor weld quality.

 

7. Regular Calibration: Periodically calibrate the ultrasonic welding horn to ensure it is operating at the desired frequency and amplitude. This helps maintain consistent weld quality and prevents any deviations.

 

 

 

Application

 

20kHz welding system 44

 

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