Ultrasonic Plastic Welding Machine For Auto Lamps
Description:
Ultrasonic welding is an industrial technique through which a very high-frequency ultrasonic acoustical vibrations are applied to the work pieces locally and which are being confined together under the influence of high pressure in order to develop a solid-state weld, mostly used for plastics. In other words, it is the joining or altering of thermoplastics via heat which is generated from high-frequency mechanical motion. Electric energy of high frequency is converted into mechanical motion of the same high-frequency to attain welding process. This mechanical motion along with the force which is applied generates frictional heat at the plastic components'joining surfaces. This will enable the plastic material to melt and form a molecular bond amongst the parts.
Specifications:
Item No | HS-X20P | HS-X15P |
Frequency | 20Khz | 15Khz |
Power | 1500W | 3300W |
Voltage | 200-240V, Alternating current | 200-240V,Alternating current |
50-60hz, Single phase | 50-60hz, Single phase | |
Electric current | 10A | 20A |
Range of welding time | 0.05-10/sec | 0.05-10/sec |
Environment Temperature | 5-50℃ | 5-50℃ |
Air supply requirements | Clean dry compressed air, maximum pressure 7kg | Clean dry compressed air, maximum pressure 7kg |
Maximum pressure | 1.96KN | 2.89KN |
Maximum stroke | 100MM | 100MM |
Beats | 80/Min | 50/Min |
Triggered Dynamic range | 67-890N | 135-990N |
Weight | 66Kgs | 68Kgs |
Dimension | 476mm(L)*736mm(W)*1524mm(H) | 476mm(L)*736mm(W)*1524mm(H) |
Ultrasonic Welding Process
The ultrasonic welder machine will comprise of components such as – Transducer, Sonotrode and Anvil.
The complete welding mechanism will include the following steps:
1. A stationary clamping force is put exactly perpendicular to the interface in between the work pieces.
2. Then the contacting sonotrode of the welder oscillates parallel to the interface.
3. This coalesced effect of stationary and oscillating force generates deformation which furthers welding.
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