Zirconia Chrome Titanium Ultrasonic Assisted Machining 20Khz

Newly defined 20Khz Ultrasonic Machining for Zirconia Chrome Titanium Material

Technical Parameters:

Resonance point amplitude: 10um or more;

Speed: 3000 r / min or less

Matching tool: carbide end mill head Φ2-Φ13; disk cutter Φ50;

Power: 500W

Ultrasonic drilling

Ultrasonic assisted drilling is a quite new developed technique, in which high-frequency (> 20 kHz) vibration is superimposed onto the movement of a standard drill bit in the axial direction, 

providing advantages including reduced drilling forces (reduction often in excess of 80%) and improved quality of drilled holes when compared to conventional drilling. 

Ultrasonic assisted drilling also achieves a reduction in entry and exit delamination size, but not in the expected proportion considering the observed reduction of drilling forces. 

A different mechanical process to that in conventional drilling may be driving the delamination in Ultrasonic assisted drilling, for example dynamic or thermal effects in addition to thrust and torque loads.

Applications:

• Various kinds of materials especially fragile rigid material.

• Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.

• Application area: machining industry, machine tool equipment manufacturing.

• Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.

Competitive Advantages:

1) This type of process produce less heat.

2) You can do the machining of hard as well as brittle material in it.

3) It can be used for non-circular holes drilling just like in glass.

4) This may be use for hard materials threading.

FAQ:

Q:What the net weight of your 20Khz ultrasonic assisted machining device ?

A:The net weight of 20 ultrasonic oscillator is 5kgs, the weight of generator is 7kg.

Q:Can i use my own drilling head connect to your ultrasonic machine?

A:The drilling hard can not install to our ultrasonic machine if it is not design for ultrasound.

Q:Did the generator have alarm system when the ultrasonic system goes wrongs?

A:Our Ultrasonic generator solid-state all-crystal with automatic frequency tracking function, FM range, easy to adjust, high reliability, with over-current, overheating, detuning the alarm, digital frequency display.

Q:If the size of horn changed, will the frequency changed too?

A:Yes, the size of horn is specially design for whole system, our generator can automatically tracking the frequency,the range is about ±1Khz.

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