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Hangzhou Altrasonic Technology Co.,Ltd

Add: Room 1101, Building 1#, No 398 Kowloon Avenue, Yinhu Street, Fuchun Silicon Valley, Fuyang, Hangzhou, Zhejiang, China

Tel: +86-571-88638953

Fax: +86-571-88635972

Mobile: +86-15158107730

E-mail: admin@altrasonic.com

35Khz Ultrasonic Seamless Sealing Machine

Description: The work method of Seamless sewing part is completely imitating traditional sewing machine. The biggest characteristic is the ultrasonic transmit horn work direction is same with the sewed cloth. Which will make the sewed point of the cloth are even, flat and fastness. Through...

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Product Details

Description:
The work method of Seamless sewing part is completely imitating traditional sewing machine. The biggest characteristic is the ultrasonic transmit horn work direction is same with the sewed cloth. Which will make the sewed point of the cloth are even, flat and fastness. Through suitable design, it can reach perfect sewing effectiveness.


Principle:
With ultrasonic sealing, the heat required for melting is only generated inside the thermoplastic sealing layer. For localized conversion of vibrations to friction heat, the anvil or sonotrode profiles are mostly linear. These profiles ensure focusing of the energy input and therefore short sealing times between 100 and 200 milliseconds. With ultrasonic sealing heat is generated at the inside of the film, not by heat input from the outside as is the case with heat sealing, for example. The tools (sonotrode and anvil) that come into direct contact with the packaging material, remain cold during the entire weld process. The support layer remains almost cold and upon termination of energy input, the heat dissipates faster to the outside due to the temperature difference between the support layer and the sealing layer so that the hot-tack resistance is significantly higher.

Ultrasonic lace sewing machine used ultrasonic vibration and steel moulds, the above processing will be finished together with pressure.


Specifications:

Power supply voltage

AC220V 50Hz

Rated power

1000W

Rated current

3A

Ultrasonic frequency

35KHz

Ultrasonic amplitude of vibration

0-3A

Welding speed

0-10m/min

Thickness of welding material

0.03-1mm

Working air pressure

3-4kg/cm2

Power supply voltage

AC220V 50Hz

Rated power

1000W

Rated current

3A


Application:
HSF57B-CB-Y ultrasonic seamless bonder is applicable to flat sewing machine's sewing of nylon cloth, PVC, PU, TPU, TC cloth, non-woven fabric and other thermoplastic cloth. Ultrasonic working head generates high frequency vibration to make cloth interface fused, so needles and threads are not needed; the interface has no needle holes and it can realize completely seamless effect. According to product demand, especially punctiform plastic welding, e.g. welding of both ends of clothing zippers, it is smokeless, tasteless and odorless, so the machine is a set of environment-friendly production equipment in demand at present. If auxiliary processing devices are installed, the processing quality can be controlled and the production rate can be enhanced.


HSF57B-CB-Y Structural diagram

11.jpg


1. Air filter assembly

2. Main power switch

3. Main air leakage switch

4. Ultrasonic current

5. Ultrasonic running button

6. Ultrasonic power switch

7. Ultrasonic alarm

8. Power indicator

9. Pressure controller of press wheel

10. Control center

11. Pressure indicator of press wheel

12. Upper press wheel

13. Ultrasonic converter

14. Left and right pedals

15. Upper cylinder column

16 Working lamp


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